Professional Hydraulic Hose Fittings Manufacturer Since 2003.
LENFLEX - PVC HOSE - FOOD GRADE WIRE HOSE
CONSTRUCTION: Sprial steel wire reinforced incorporated within the wall of flexible PVC tubing.
FEATURE: Compliance with FDA standards Non-toxic and odorless, not contain any plasticizer. Do not absorb or pollute any transported substances. Lightweight yet tough and abrasion-resistant.
APPLICATION: Delivery of food such as milk, beverages, jams, and wine, etc.
TEMPERATURE RANGE: -5℃~+65℃
The high-pressure PVC hose is suitable for use in various food-grade applications, with a maximum working pressure of up to 24 Mpa. Available in a range of sizes from 1/4" to 4", this durable and reliable hose is designed for maximum performance and longevity. The PVC wire reinforced hose is manufactured with precision and care, ensuring uniform wall thickness and weaving regularity for optimal functionality in food-processing environments.
At Food Grade PVC Wire Hose, our team's strength lies in our unwavering commitment to providing high-quality, high-pressure hoses for our customers. Our team of experts works tirelessly to ensure that every hose meets strict food-grade standards, guaranteeing safety and reliability for all your industrial needs. We are dedicated to delivering unparalleled customer service, offering expert guidance and support every step of the way. With a focus on innovation and excellence, our team is constantly striving to exceed expectations and provide top-notch products that consistently perform at the highest level. Trust in our team's strength to deliver superior quality hoses for your business.
Our Food Grade PVC Wire Hose - High Pressure is a result of our team's strength in innovation and attention to detail. Our team of experts worked tirelessly to develop a high-quality hose that meets the strictest food safety standards while also delivering superior pressure performance. With a focus on durability and safety, our team has created a product that is not only reliable but also easy to use and maintain. By leveraging our team's diverse skills and experiences, we have produced a hose that exceeds customer expectations and ensures a seamless experience in any food processing or industrial application.
LENFLEX - PVC HOSE - FOOD GRADE WIRE HOSE
Technical Parameters:
Part No. | Inches | I.D | O.D | Max W.P | Min B.P | Max. Length/roll | W.T | ||
mm | mm | Mpa | Bar | Mpa | Bar | M | Kg/roll | ||
PFWH 1/4" | 1/4 | 6 | 11 | 0.8 | 8 | 2.4 | 24 | 100 | 11.5 |
PFWH 5/16" | 5/16 | 8 | 14 | 0.8 | 8 | 2.4 | 24 | 100 | 15.0 |
PFWH09 3/8" | 3/8 | 9 | 15 | 0.8 | 8 | 2.4 | 24 | 100 | 17.0 |
PFWH10 3/8" | 3/8 | 10 | 16 | 0.8 | 8 | 2.4 | 24 | 100 | 20.0 |
PFWH 1/2" | 1/2 | 12 | 18 | 0.8 | 8 | 2.4 | 24 | 100 | 22.0 |
PFWH 5/8" | 5/8 | 15 | 22 | 0.6 | 6 | 1.8 | 18 | 50 | 15.0 |
PFWH19 3/4" | 3/4 | 19 | 26 | 0.6 | 6 | 1.8 | 18 | 50 | 18.0 |
PFWH20 3/4" | 3/4 | 20 | 26 | 0.6 | 6 | 1.8 | 18 | 50 | 16.0 |
PFWH 7/8" | 7/8 | 22 | 27 | 0.6 | 6 | 1.8 | 18 | 50 | 15.0 |
PFWH 1" | 1 | 25 | 33 | 0.5 | 5 | 1.6 | 16 | 50 | 27.0 |
PFWH 1-1/4" | 1-1/4 | 32 | 40 | 0.5 | 5 | 1.6 | 16 | 50 | 35.0 |
PFWH 1-1/2" | 1-1/2 | 38 | 48 | 0.5 | 5 | 1.5 | 15 | 50 | 50.0 |
PFWH 1-3/4" | 1-3/4 | 45 | 56 | 0.5 | 5 | 1.5 | 15 | 50 | 65.0 |
PFWH 1-7/8" | 1-7/8 | 48 | 59 | 0.5 | 5 | 1.5 | 15 | 50 | 70.0 |
PFWH 2" | 2 | 50 | 62 | 0.5 | 5 | 1.5 | 15 | 50 | 80.0 |
PFWH 2-5/16" | 2-5/16 | 58 | 69 | 0.4 | 4 | 1.2 | 12 | 40 | 64.0 |
PFWH 2-1/2" | 2-1/2 | 64 | 78 | 0.4 | 4 | 1.2 | 12 | 30 | 75.0 |
PFWH 3" | 3 | 76 | 90 | 0.4 | 4 | 1.2 | 12 | 30 | 90.0 |
PFWH 3-1/2" | 3-1/2 | 90 | 108 | 0.4 | 4 | 1.2 | 12 | 20 | 90.0 |
PFWH 4" | 4 | 102 | 116 | 0.4 | 4 | 1.2 | 12 | 20 | 86.0 |
Process flow of PVC steel wire reinforced hose
Batching → mixing and granulation → extruding inner wall tube blank by No. I extruder → cooling → weaving → extruding outer layer by No. II extruder → cooling → traction → light inspection → coiling → packaging → finished product.
Design of forming equipment and device for PVC steel wire reinforced hose
PVC steel wire reinforced hose forming equipment is composed of main extruder, auxiliary extruder, head, air cooling device, mesh weaving device, traction, light inspection and coiling device.
1. Main and auxiliary extruders
The specification of PVC steel wire reinforced hose is generally Φ 12- Φ 50mm, so it is selected Φ 45mm, the extruder can be used. The length diameter ratio of the random screw is L / D = 20. It is heated in four sections and stepless speed regulation. The center height of both machines is 100mm.
2. Machine head (die head)
The design of the machine head depends on the specification of PVC steel wire reinforced hose. Whether it is designed reasonably or not directly affects the forming quality of the hose.
3. Winding device
It is composed of left and right weft weaving shuttles and fixed shaft. According to the enhancement index, one or more groups of winding devices can be designed. Each group of winding devices can also be designed with multiple left and right weft threads and multiple diameter threads. The left and right shuttles can be installed at both ends of the fixed shaft. Each shuttle can be equipped with 1 ~ 5 shuttle core thread winding frames. When the transmission shaft drives the left and right shuttles to rotate, The bobbin core is wound on the inner wall of the continuously extruded PVC steel wire reinforced hose blank. According to the extrusion speed of the hose blank and the density of the required mesh, the rotating speed of the bobbin and the number of bobbin core coils are determined. Generally, there are 1-2 edge core coils on each rotary extrusion, which can play a significant strengthening effect. The warp is penetrated through the warp hole on the fixed shaft without rotation.
4. Cooling air ring
PVC steel wire reinforced hose is usually shaped by water cooling. However, considering that the hose blank from No. I die will immediately enter No. II die to cover the outer plastic, the hose blank extruded by No. I die cannot be cooled by water, but by air ring. Otherwise, the water on the hose blank will produce bubbles and affect the product quality. The air ring is cooled, and the air volume is controlled at about q = 1500m3 / hr, Double lip air ring is adopted.
5. Traction device
The traction device is the same as that of ordinary hose. In order to ensure that PVC steel wire enhances the regularity of hose network fabric, the traction machine can also be linked with the winding device.
6. Optical inspection and winding device
The light pick-up box is used to test the wall thickness uniformity and weaving regularity of PVC steel wire reinforced hose. A 60 watt fluorescent lamp tube can be matched into the box with glass. The winding device adopts friction clutch to maintain the winding tension.