Professional Hydraulic Hose Fittings Manufacturer Since 2003.
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Professional Hydraulic Hose Fittings Manufacturer Since 2003.
The hydraulic hose is one of the key components of hydraulic-powered machinery. These are specifically designed for making a passage for water, moving to or among the hydraulic machinery components. To name a few, hydraulic hoses are used in tanks, cylinders, valves, motors, and more of such components.
If you plan on setting up hydraulic machinery in your factory and want to learn about the components, we have you covered in this comprehensive guide.
What Are Hydraulic Hoses Made Of?
First thing first, what are hydraulic hoses made of? Typically, each hydraulic hose features three main layers, as follows:
Inner Tube – Its material varies depending on the type of fluid that it needs to carry. However, one thing that matters the most in any type of inner tube you have is flexibility.
Reinforcement Layer – Next, we have a reinforcement layer responsible for determining the working pressure and strength of the hose. It comes in three different types: braided, spiral, and helical.
Outer Cover – Lastly, we have the outermost layer, i.e., the outer cover. It protects the inner hose components and determines certain features, like weather, oil, and abrasion resistance.
Advantages And Disadvantages of Hydraulic Hoses
Let’s now uncover some basic advantages and disadvantages of hydraulic hose!
Advantages of Hydraulic Hoses
· Reduced chances of corrosion
· Excellent heat insulation compared to the tubes
· No transfer of any sort of vibration or noise
· Convenient to install in even hard-to-reach spaces
· Offer great flexibility for usage in dynamic applications
· Available in comparatively longer lengths than tubes
Disadvantages of Hydraulic Hoses
· Frequent overheating due to not dissipating the heat well
· Sometimes, fitting can corrode
· Comparatively heavier than tubes
· Come with a limited temperature rate for functioning
What Are the Different Types of Hydraulic Hoses?
Hydraulic hoses can be of two types: one complying with SAE standards and the other with EN standards. So far, SAE standard hoses are considered the most widely used ones. They are further categorized into sixteen different types. Let's have a look at a few of them!
Spiral Hydraulic Hose – With excellent flexibility and suitable internal configuration, these hoses are ideal for transferring hydraulic oils, minerals, etc., in high pulse and heavy construction applications. Their main uses are agriculture, mining, engineering, construction, etc.
Braided Hoses – Typically with the internal configuration of one, two, or three braided steel wires, these hoses are used in general industrial applications. You can use these high-pressure hoses for water or petroleum-based fluids in the temperature range of 40°C to 100°C.
Thermoplastic Hydraulic Hoses – These have the most complex configuration, with a middle reinforcement layer sandwiched between the outer and inner thermoplastic material layers. The best part? They can operate at very low temperatures and are abrasion-resistant. You can spot them widely used as lubrication lines.
Low Pressure Hydraulic Hose - These are textile braided hoses widely used in lighter applications, like return lines, etc., for optimal flexibility. However, they can't withstand higher pressure.
Stainless Steel Wire-Braided Hose – If you are into transferring chemical substances, this heavy-duty hose is your go-to type. It comes with single or double-braided stainless-steel wire for ultimate durability and resistance to temperature and pressure. You can even use them in a vacuum.
Who Uses Hydraulic Hoses?
Hydraulic fittings are used widely in multiple industries. Some of these include:
Agriculture – Hydraulic hose assembly helps in facilitating reliable fluid and power transfer in irrigation systems, harvesters, tractors, etc. Using them; you can ensure precise control.
Construction and Heavy Machinery – Can be used in hydraulic systems of cranes, loaders, etc., for efficient power and fluid transmission.
Oil and Gas – Everything from transportation to extraction and even drilling requires hydraulic hose assembly. It’s because hydraulic hoses are ultra-durable to withstand harsh environmental conditions.
Manufacturing and Industrial Equipment – We use hydraulic fittings in presses, machine tools, and material handling equipment to minimize downtime and smooth functioning.
Transportation and Automotive – Whether it's a hydraulic brake system, suspension system, power steering, or any other components, hydraulic hoses find their uses in all. This is why they are the most important components of cycles, cars, heavy-duty trucks, etc.
How Do Choose the Right Kind of Hydraulic Hose?
Here comes the most interesting part! When selecting a hose, you have to keep certain things in mind; however, it's always suggested to consult with a professional first to get personalized guidance on selecting the right hose.
To make things easier, we have outlined a few of the most important factors that should be considered for ensuring the selection of the right hose.
· What types of fluid do you want to pass through the hose?
· What extent of durability and flexibility will be required?
· What are your required temperature and pressure ranges?
· What will the hose attach to? What are the types of couplings and endings?
· What’s your preferred hose diameter and length?
Besides these considerations, finding the right manufacturer is also a daunting task. But with LENFLEX, you can escape that hassle. The brand has been manufacturing hydraulic hoses for around 15 years with the aim to deliver excellent quality, durability, flexibility, and resistance to its customers.
LENFLEX’s Popular recommendation Hydraulic hose -R1/R2 is a pinnacle of quality rubber hoses. From oil and wear resistance to ozone and extreme weather conditions resistance, it offers it all. For more information, please visit the original website of LENFLEX.
Wrapping It Up!
Hydraulic hoses are a critical component of any hydraulic system, either in vehicles or in factories. With them, you can ensure efficient fluid and power transmission. You may find it difficult to pinpoint the right type for your system. Still, things will become quite easier with thorough analysis, expert recommendations, and consideration of the abovementioned factors.
Hope you found this info worth reading; stay tuned for more guides. Don't forget to check out LENFLEX for sourcing top-notch hydraulic hose fittings.
Precautions for storing hydraulic hoses
(1) The storage period of hydraulic hoses should be as short as possible.
(2) When storing hydraulic hose, they should be stored separately according to different varieties and specifications, and clearly marked to prevent confusion.
(3) The hydraulic hose should be stored in a relaxed state as much as possible, in a place away from light, sunlight and strong artificial light sources.
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